±0.005 mm MID-FRAME HOUSING HEAT SINK

3C Digital Industry

3C Digital Parts, From First Sample to Mass Production

3C means computers, communication and consumer electronics. Phones, laptops, tablets, wearables, earbuds, routers. We make the metal and plastic parts inside them.

Four processes under one roof: CNC machining, 3D printing, injection molding and sheet metal. Send a 3D file. Get a price, a DFM review and a real part.

±0.005 mm
Tightest tolerance we hold
24 h
Quote and DFM turnaround
5–7 days
First functional samples
40+
Metals and plastics we run

Parts we make

The 3C parts that decide how a device feels

A phone is judged in the hand. Gap lines, colour match, weight and touch all come from the parts below. These are the parts we build every week.

Phone mid-frames & bezels

Machined from 6061 or 7075 aluminium, then anodized to your colour. Gap lines held under 0.15 mm.

Laptop & tablet housings

Unibody shells, bottom covers and kickstands. Thin walls, crisp edges, brushed or bead-blasted faces.

Heat sinks & thermal plates

Machined fins with a high aspect ratio. Flat mounting faces so the thermal pad makes full contact.

Connector & port shells

USB-C, HDMI and board-to-board housings. Pin alignment held to ±0.02 mm so plugs seat with the right force.

Camera & sensor mounts

Lens barrels, brackets and sensor plates. Flatness and coaxiality checked on a CMM, part by part.

Wearable & earbud cases

Small, curved and cosmetic. SLA for the look, molding for the volume, 2K for the soft-touch ring.

Hinges, brackets & shims

Sheet metal and machined parts that hold screens, batteries and boards in place. Stiff, light, cheap.

Speaker grilles & buttons

Fine holes, crisp edges, no burrs. Punched, etched or laser cut, then finished to match the shell.

Send a Drawing for Review

Not on the list? We build custom 3C parts too. Send the file and we will tell you what is possible.

Why YiguProto

Six reasons 3C teams keep coming back

3C buyers care about three things: it fits, it looks right, and it arrives on the date you promised your boss. Here is how we protect all three.

DFM before you pay for tooling

We review your model first. Wall thickness, draft angle, corner radii, tolerance stack. You get a marked-up report, not a surprise invoice later.

Cosmetic control, not just dimensions

Colour, gloss and texture checked against your golden sample under D65 light. A part that measures right but looks wrong is still scrap.

Thin walls that stay flat

3C parts keep getting thinner. We control heat, step-down and fixturing so a 0.5 mm wall does not bow after machining.

EMI and grounding handled

Anodizing insulates. We mask grounding pads or use chromate conversion, so your shielding still works after the finish goes on.

One supplier, four processes

Print the prototype, machine the pilot, mold the launch. Same files, same engineer. No re-explaining your part to a new vendor.

Paperwork that passes audits

FAI, CMM data, material certificates, RoHS and REACH declarations. Your quality team gets documents, not promises.

01CNC Machining

CNC Machining for 3C Digital Parts

CNC machining cuts a solid block of metal down to your shape. No mold, no tooling fee, no four-week wait. That makes it the fastest route to a real part you can test, and the sensible choice for 500 premium units where a mold would never pay back.

It is also the process that holds the tolerances 3C parts live on. Mating faces, PCB bosses, O-ring grooves and pin holes all sit in the 0.01 mm range.

CNC Milling

Flat and pocketed parts: housings, plates, heat sink bases. 3-axis for simple work, 5-axis for curved shells.

CNC milling →

CNC Turning

Round parts: lens barrels, standoffs, buttons, threaded inserts. Held to ±0.005 mm on diameter.

CNC turning →

5-Axis Machining

One setup for organic curves and undercuts. No re-clamping, so no tolerance stack and no tool marks at the joints.

5-axis machining →

Wire EDM

Sharp internal corners a cutter cannot reach, plus fine slots and clean cut-offs in hardened steel.

Wire EDM →

Good fit

  • Prototypes and pilot runs, 1 to 5,000 pieces
  • Tight tolerances and thin walls
  • Premium anodized or brushed finishes
  • A design that is still changing every week

Think twice

  • More than 20,000 simple parts (molding is cheaper)
  • Thick hollow shells that could be cast
  • Large flat panels better made from sheet
  • Parts with no tolerance callout and no finish need

Which metal for which 3C part

MaterialWhy it suits 3CParts we make from it
Aluminium 6061-T6Machines fast, anodizes evenly, good strength-to-weightMid-frames, housings, heat sinks
Aluminium 7075-T6Much stronger, resists bending under loadWearable cases, rugged shells, hinges
Copper C110Best heat and current path of any common metalVapour plates, RF shields, busbars
Stainless 304 / 316LHard, corrosion resistant, takes a fine polishButtons, bezels, sensor rings
Brass / bronzeCuts clean, plates well, stable contact resistanceConnector pins, EMI contacts, inserts
PC, POM, PEEKInsulating, low friction, holds shape when hotInsulators, gears, test fixtures

Finishes we run on machined 3C parts

Get a CNC Quote CNC Machining Services

Send STEP, IGES or a dimensioned PDF. Price and DFM notes back within 24 hours.

023D Printing

3D Printing for 3C Digital Parts

3D printing builds a part layer by layer from a digital file. No tooling, no setup, no minimum order. You can hold a design in your hand tomorrow and find the mistakes while they are still cheap to fix.

Use it to check fit, form and feel before you commit to steel. Then send the same file to machining or molding once the design stops moving.

SLA / DLP resin

Smooth, fine detail, clear or opaque. Best for cosmetic models, light pipes and lenses that must look real.

SLA printing →

SLS nylon

Tough, slightly grainy, no support marks. Good for snap-fits, brackets and parts that get handled.

SLS printing →

MJF (Multi Jet Fusion)

Fast, dense and consistent. The cheapest way to run 50 to 200 functional PA12 housings.

MJF printing →

FDM

Cheap and strong in one direction. Perfect for jigs, fixtures and quick shape checks, not for cosmetics.

FDM printing →

Good fit

  • Fit and form checks before tooling
  • Cosmetic models for a client or an investor
  • Jigs, fixtures and test nests
  • 1 to 200 units, or clear lenses and light guides

Think twice

  • Visible production parts at volume
  • Fits tighter than ±0.05 mm
  • Faces that need a mirror or SPI A-grade finish
  • Parts that sit in sunlight for years

Choosing a printing process

ProcessMaterialAccuracyBest for in 3C
SLAStandard, tough, clear resin0.05–0.1 mm layersCosmetic models, lenses, light pipes
DLPHigh-detail resin0.025–0.05 mm layersSmall wearables, fine texture, tiny features
SLSPA12, PA11, TPU±0.1 mm or ±0.3%Snap-fits, brackets, internal ducts
MJFPA12, PA12 glass bead±0.3 mmBatch housings, 50–200 pieces
FDMPLA, ABS, PETG, PC±0.5 mmJigs, fixtures, rough mock-ups
SLMAlSi10Mg, 316L, Ti64±0.1 mmLightweight metal prototypes, lattice parts
Upload an STL, Get a Price 3D Printing Services

Most printed samples ship in 1 to 3 working days.

03Injection Molding

Injection Molding for 3C Digital Parts

Injection molding fills a steel mold with melted plastic. The first part costs a lot, because of the mold. Every part after that costs very little, and every one is the same.

This is how 3C products reach the shelf: millions of identical shells, buttons and light guides, with the same colour and the same snap.

Rapid tooling

Aluminium or soft steel mold in 10 to 15 days. Good for 500 to 5,000 parts while the design is still young.

Rapid tooling →

Precision molding

Hardened steel, hot runner, tight process windows. For ±0.02 mm fits and parts with no room for flash.

Precision molding →

2K & over molding

Two materials in one part: hard shell, soft grip. Sealed buttons and water-resistant seams without glue.

2K molding →

Transparent & cosmetic

Optical PC and PMMA for light guides and covers. Polished tooling, slow fill, no flow marks.

Transparent molding →

Good fit

  • 1,000 or more identical parts
  • Complex snap-fits, ribs and bosses
  • Colour-matched shells and soft-touch grips
  • Light guides, lenses and sealed buttons

Think twice

  • Fewer than 300 parts (the tool rarely pays back)
  • A design that still changes every week
  • Very large flat panels (sheet metal wins)
  • One-off fixtures and test nests

Which plastic for which 3C part

MaterialKey propertyTypical 3C use
PCClear, tough, heat resistantLight guides, transparent covers
PC/ABSBalanced strength, finish and costLaptop and tablet housings
ABSMolds easily, paints and plates wellInternal frames, brackets, buttons
PA6 / PA66 + GFStiff, wear resistant, dimensionally stableHinges, structural ribs, gears
POMLow friction, tight tolerance, stableSliders, cams, buttons, rollers
PMMAOptical clarity, scratch resistantDisplay windows, lenses
TPU / TPESoft, grippy, seals without gasketsSoft-touch rings, seals, feet
PPS / PEEKHigh heat, chemical resistantConnectors, SMT-compatible parts

How long a mold takes

Step 1
DFM review
2–3 days
Step 2
Mold build
15–25 days
Step 3
T1 samples
1–3 days
Step 4
Production
7–12 days
Get a Molding Quote Injection Molding Services

We quote tooling and part price separately, so you can see what you are paying for.

04Sheet Metal

Sheet Metal Fabrication for 3C Digital Parts

Sheet metal work starts with flat metal and folds it into shape. Cut, bend, weld, finish. No mold, low setup, and a strong part for very little money.

It is the standard answer for chassis, brackets, shields and rack enclosures. The parts that hold everything else in place.

Laser cutting

Any outline, any hole, no tooling. Burr-free edges and hold-down tabs so thin sheets stay flat.

Laser cutting →

CNC bending

Press-brake folds with repeatable angles. Bend lines and relief cuts planned so the part closes without gaps.

CNC bending →

Stamping

Once volume passes a few thousand, a stamping tool beats laser cutting on price and cycle time.

Metal stamping →

Welding & assembly

Laser weld, spot weld, rivets and PEM inserts. Then paint or powder coat to match the housing.

Welding & assembly →

Good fit

  • Chassis, frames and mounting plates
  • EMI shields and grounding brackets
  • Rack, server and kiosk enclosures
  • 0.3 to 3 mm sheet, low to mid volume

Think twice

  • Thick blocks or deep three-dimensional pockets
  • Fits tighter than ±0.05 mm across a long span
  • A mirror anodized face on every side
  • Hollow shells with internal ribs

Sheet metal materials and thickness

MaterialThickness rangeTypical 3C use
Aluminium 50520.5–3.0 mmChassis, brackets, covers
Aluminium 60610.8–4.0 mmStiff frames, mounting plates
Cold rolled steel (SPCC)0.5–2.0 mmInternal structure, shields
Stainless 3040.3–2.0 mmBezels, exposed panels, wear parts
Copper / brass0.2–1.5 mmEMI shields, contacts, spring fingers
Galvanized steel (SECC)0.5–2.0 mmPC cases, rack panels, brackets
Get a Sheet Metal Quote Sheet Metal Services

Send a DXF or a STEP file. Flat patterns and bend notes come back with the quote.

Choose the right process

Which process fits your 3C part?

Most 3C projects use more than one. Pick by stage and volume, not by habit. This table is the short version.

Your situationBest first choiceWhyLead time
Design still moving, need a shape in your hand3D printing (SLA or MJF)No tooling. Change the file, print again.1–3 days
Need real metal, real threads, real fitCNC machiningSame alloy as production. Holds ±0.01 mm.3–7 days
Cosmetic sample for a client or an investorCNC + anodizing, or SLA + paintColour and texture match the final part.5–9 days
Pilot run, 50 to 500 unitsCNC or rapid toolingNo hard tooling commitment yet.7–15 days
Production, 1,000 to 100,000 unitsInjection moldingMold cost spreads thin. Parts are identical.20–35 days incl. tool
Large flat housing, chassis or shieldSheet metalCheaper than machining, faster than molding.5–10 days
Thin-wall shell with snap-fits at volumeInjection moldingOnly molding holds that geometry at this price.20–35 days incl. tool
Ask Which Process Is Cheaper

Send the file and the volume. We will tell you which of the four is cheapest, and why.

Specifications

3C digital specs at a glance

The numbers engineers and buyers ask for first. If you need something outside these ranges, ask. Some of it we can still do.

ProcessToleranceMin. wallSurface finishLead time
CNC machining±0.005 mm critical / ±0.05 mm standard0.5 mmRa 0.4–3.2 µm3–7 days
3D printing (SLA)±0.1 mm0.6 mmRa 1.6 µm after polish1–3 days
3D printing (SLS / MJF)±0.3 mm or ±0.3%0.8 mmMatte, slightly grainy2–5 days
Injection molding±0.02 mm critical / ±0.1 mm standard0.6 mmSPI A1–B320–35 days
Sheet metal±0.1 mm0.3 mmPainted, powder coated, brushed5–10 days
Die casting (metal housings)±0.05 mm after machining0.8 mmAs cast, then machined and coated25–40 days

Lead times start from approved DFM and, for molding, from approved tool design. Rush options are available on most processes.

Quality & documentation

How we prove the part is right

Anyone can say the part is good. Here is what actually ships with it.

CMM and FAI reports

Critical dimensions measured on a coordinate measuring machine. First article inspection on every new tool and every new setup.

Material certificates

Mill certs with heat numbers. You can trace the alloy in your part back to the batch it came from.

RoHS and REACH

Declarations for every material we ship. No lead, no cadmium, no customs surprise at the EU border.

Cosmetic inspection

Colour, gloss and texture checked under D65 light against your golden sample. Written pass or fail, with photos.

Sealing and fit checks

Air-leak tests for IP67 and IP68 housings. Go / no-go gauges on connectors and mating faces.

File security

NDA before we open the file. Files stay on our server, not on a machinist's phone. Deleted on request.

How a project runs

From EVT to mass production

3C hardware moves in stages. Each stage answers one question. We are set up to move with you, and to hand over clean files at every gate.

EVT

Engineering validation

Does the design work? Printed and machined samples, 5 to 20 pieces. Fast, rough, cheap to change.

DVT

Design validation

Does it work and look right? CNC with the real finish, or rapid tooling. 20 to 100 pieces.

PVT

Production validation

Can the line make it? Production tooling, full inspection, packaging sign-off, yield check.

MP

Mass production

Run it. Molding, stamping and assembly with lot traceability and shipments on a fixed schedule.

Send the file. Get a number.

STEP, IGES, STL, X_T, DXF or a PDF with dimensions. Tell us the volume and the deadline. You get price, lead time and DFM notes, usually the same business day.

FAQ

3C digital manufacturing: questions we get every week

3C stands for Computer, Communication and Consumer electronics. That covers phones, laptops, tablets, smartwatches, earbuds, routers, cameras and handheld consoles. If a product has a screen, a battery and a shell, it is a 3C product.
Yes. Send a sketch, a photo of a similar product, or a STEP file with the main dimensions. We will tell you what is missing and quote what we can.
Start with 3D printing while the design is still changing. Move to CNC machining when you need real material and real tolerances. Move to injection molding once the design is frozen and the volume is above about 1,000 parts.
±0.05 mm as standard on machined metal, ±0.005 mm on critical features, and ±0.02 mm on molded parts. Tell us which dimensions matter. A tight tolerance on a cosmetic surface only adds cost.
Yes. Send a Pantone number, a physical sample or a colour chip. We anodize, paint or masterbatch to match, then send a colour plaque or first-off sample for approval before the full run.
Thin walls are the main risk in 3C machining. We control warpage with light radial cuts, stress-relieved blanks, custom fixtures and, where needed, a semi-finish pass before the final cut. That time is already in the quote, not added later.
We mask the grounding pads before anodizing, or use chromate conversion coating such as Alodine on those faces. You keep the cosmetic finish and the electrical path.
One piece for prototypes. For injection molding we recommend at least 500 to 1,000 parts so the tool cost makes sense. There is no fixed minimum on CNC machining or sheet metal.
Under 24 hours on business days, often a few hours. Send 3D files (STEP preferred), 2D drawings with tolerances, material, surface finish, quantity and target date.
Yes, before we open the file if you prefer. We do not share customer parts, photos or drawings, and we do not show them in our portfolio without written permission.

Start your 3C digital project

Send your files today. Get a factory-direct quote, a DFM review and a sample plan within 24 hours.

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